Kia Soul EV: EV Battery System
Kia Soul EV (PS EV) 2015-2020 Service Manual / EV Battery System
- General Safety Information and Caution
- High Voltage Shut-off Procedures
- High Voltage Battery Handling Guide
- Specifications
- Components and Components Location
- Description and Operation
- System Diagram
- Special Service Tools
- Troubleshooting
- High Voltage Battery System
- Components and Components Location
- Description and Operation
- Schematic Diagrams
- Inspection
- Repair procedures
- Battery Pack Assembly Specifications
- Battery Pack Assembly Components and Components Location
- Battery Pack Assembly Repair procedures
- Power Relay Assembly (PRA) Description and Operation
- Power Relay Assembly (PRA) Repair procedures
- Quick-Charger Relay Assembly (QRA) Description and Operation
- Quick-Charger Relay Assembly (QRA) Repair procedures
- Case Repair procedures
- High Voltage Battery Control System
- Components and Components Location
- Description and Operation
- Schematic Diagrams
- Inspection
- Battery Management System (BMS) ECU Specifications
- Battery Management System (BMS) ECU Schematic Diagrams
- Battery Management System (BMS) ECU Repair procedures
- Main Relay Specifications
- Main Relay Description and Operation
- Main Relay Schematic Diagrams
- Main Relay Repair procedures
- Pre-charge Relay Specifications
- Pre-charge Relay Description and Operation
- Pre-charge Relay Schematic Diagrams
- Pre-charge Relay Repair procedures
- Pre-Charge Registor Specifications
- Pre-Charge Registor Description and Operation
- Pre-Charge Registor Schematic Diagrams
- Pre-Charge Registor Repair procedures
- Battery Current Sensor Specifications
- Battery Current Sensor Description and Operation
- Battery Current Sensor Schematic Diagrams
- Battery Current Sensor Repair procedures
- Safety Plug Description and Operation
- Safety Plug Schematic Diagrams
- Safety Plug Repair procedures
- Main Fuse Specifications
- Main Fuse Description and Operation
- Main Fuse Schematic Diagrams
- Main Fuse Repair procedures
- Battery Temperature Sensor Specifications
- Battery Temperature Sensor Description and Operation
- Battery Temperature Sensor Schematic Diagrams
- Battery Temperature Sensor Repair procedures
- Runaway Arresting Device (RAD) Specifications
- Runaway Arresting Device (RAD) Components and Components Location
- Runaway Arresting Device (RAD) Description and Operation
- Runaway Arresting Device (RAD) Schematic Diagrams
- Runaway Arresting Device (RAD) Repair procedures
- High Voltage Battery Heater Specifications
- High Voltage Battery Heater Components and Components Location
- High Voltage Battery Heater Description and Operation
- High Voltage Battery Heater Schematic Diagrams
- High Voltage Battery Heater Repair procedures
- High Voltage Battery Heater Relay Specifications
- High Voltage Battery Heater Relay Components and Components Location
- High Voltage Battery Heater Relay Description and Operation
- High Voltage Battery Heater Relay Schematic Diagrams
- High Voltage Battery Heater Relay Repair procedures
- High Voltage Battery Heater Fuse Specifications
- High Voltage Battery Heater Fuse Components and Components Location
- High Voltage Battery Heater Fuse Description and Operation
- High Voltage Battery Heater Fuse Schematic Diagrams
- High Voltage Battery Heater Fuse Repair procedures
- High Voltage Battery Heater Temperature Sensor Specifications
- High Voltage Battery Heater Temperature Sensor Components and Components Location
- High Voltage Battery Heater Temperature Sensor Description and Operation
- High Voltage Battery Heater Temperature Sensor Schematic Diagrams
- High Voltage Battery Heater Temperature Sensor Repair procedures
- High Voltage Battery Cooling System
- Components and Components Location
- Description and Operation
- Cooling Fan Specifications
- Cooling Fan Description and Operation
- Cooling Fan Repair procedures
- Cooling Duct Description and Operation
- Cooling Duct Repair procedures
- Inlet Temperature Sensor Specifications
- Inlet Temperature Sensor Description and Operation
- Inlet Temperature Sensor Schematic Diagrams
- Inlet Temperature Sensor Repair procedures
- High Voltage Charging System
- Components and Components Location
- Description and Operation
- ON-Board Charger (OBC) Specifications
- ON-Board Charger (OBC) Description and Operation
- ON-Board Charger (OBC) Schematic Diagrams
- ON-Board Charger (OBC) Repair procedures
- Quick Charge Specifications
- Quick Charge Description and Operation
- Charge Port Description and Operation
- Charge Port Repair procedures
- Normal Charge Cable Lock Actuator Description and Operation
- Normal Charge Cable Lock Actuator Repair procedures
- High Voltage Distributing System
Heater & A/C Control Unit (FATC) Repair procedures
Self Diagnosis
1.
Self-diagnosis process
2.
How to read self-diagnostic code
After the display panel flickers three times every 0.5
second, the corresponding fault code flickers on the setu ...
General Safety Information and Caution
Safety Precaution
Since electric vehicles contain high voltage batteries,
mishandling the high voltage system or vehicle may lead to a serious
accident, includi ...
Other information:
Kia Soul EV (PS EV) 2015-2020 Service Manual: General Information
Basic Service Symbols There are five primary symbols used to complement illustrations. These symbols indicate that particular materials should be applied in each part during the sevice. SymbolMeaningDo not reuse the part. Replace a new one.Apply engine oil or transmission oil to the part. ...
Kia Soul EV (PS EV) 2015-2020 Service Manual: Troubleshooting
Troubleshooting SymptomPossible CauseRemedyLower pedal or spongy pedal1. Integrated Brake Actuation Unit (Air in system)Bleed air2. AHB system (Fluid leaks)Replace3. Piston seals in IBAU (Worn or damaged)ReplaceBrake drag1. Brake pedal free play (Minimum)Adjust2. Pad or lining (Cracked or disto ...
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