Kia Soul EV: High Voltage Battery Control System / Battery Temperature Sensor Repair procedures

Kia Soul EV (PS EV) 2015-2020 Service Manual / EV Battery System / High Voltage Battery Control System / Battery Temperature Sensor Repair procedures

Installation

Battery temperature sensor can not be disassembled.

1.	Turn the ignition switch OFF.

2.	Shut off the high voltage. (Refer to Battery Control System - "High Voltage Shut-off Procedure")

3.	Remove the high voltage battery system assembly. (Refer to High Voltage Battery System - Repair procedures - "Removal")

4.	Remove the high voltage battery pack upper case. (Refer to High Voltage Battery System - Case - "Upper Case")

5.	Connect the SST (No: 0K918-E4100, 0K375-E4100, 0K375-E4200) as shown in the image below.

6.	Connect the GDS to DLC.

7.	Turn the ignition switch ON.

8.	Check the "Battery Module Temperature" in the GDS service data.

9.	Turn the ignition swtich OFF.

10.	Disconnect the SST (high votlage battery cable & BMS terminal).

11.

Check resistance for each temperature sensor.

Temperature (°C)	Resistance (K?)	Tolerance (%)
-40	204.5	±4.0
-30	117.8	±3.5
- 20	70.34	±3.0
- 10	43.43	±2.5
0	27.63	±2.0
10	18.07	±1.6
20	12.11	±1.2
30	8.303	±1.2
40	5.813	±1.5
50	4.149	±1.9
60	3.013	±2.2
70	2.225	±2.5

Battery Temperature Sensor Schematic Diagrams

Circuit Diagram ...

Runaway Arresting Device (RAD) Specifications

Specification ItemSpecificationRemarkRAD Combined Resistance (?)Less than 3 (20°C)Checkable by multi testerRAD Terminal Resistance (?)Less than 0.375 (20°C)Checkable by multi testerRAD Switch P ...

Other information:

Kia Soul EV (PS EV) 2015-2020 Service Manual: Specifications

Specifications ItemsBulb Wattage (W)Bulb TypeFrontHead lamp (High)H7LL55Head lamp (Low)H7LL55Turn signal lampLEDLEDPosition lampLEDLEDFog lamp559006DRLLEDLEDSide marker5W5WSide repeater lamp (O/S mirror)LEDLEDRearTail/Stop lampLEDLEDTail lamp and side markerLEDLEDTurn signal lamp27PY27WBack up ...

Kia Soul EV (PS EV) 2015-2020 Service Manual: High Voltage Shut-off Procedures

High Voltage Shut-off Procedure Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries. ...