Kia Soul EV: High Voltage Battery Control System / Battery Current Sensor Repair procedures
Kia Soul EV (PS EV) 2015-2020 Service Manual / EV Battery System / High Voltage Battery Control System / Battery Current Sensor Repair procedures
| Inspection |
| 1. |
Turn the ignition switch OFF. |
| 2. |
Shut off the high voltage.
(Refer to Battery Control System - "High Voltage Shut-off Prcedure") |
| 3. |
Remove the high voltage battery system assembly.
(Refer to High Voltage Battery System - Repair procedures - "Removal") |
| 4. |
Remove the high voltage battery pack upper case.
(Refer to High Voltage Battery System - Case - "Upper Case") |
| 5. |
Connect the SST (No: 0K918-E4100, 0K375-E4100, 0K375-E4200) to the vehicle as shown in the image below.
|
| 6. |
Connect the GDS to DLC. |
| 7. |
Turn the ignition switch ON. |
| 8. |
Check the "Battery Pack Current" in the GDS service data.
|
| 9. |
Check voltage for each current.
|
| 10. |
Measure the voltage between pins No. 12 (Sensor output) and No. 26 (Sensor ground) of BMS ECU E connector.
|
| 11. |
Measure the voltage between pins No. 1 (Sensor power) and No. 26 (Sensor ground) of BMS ECU E connector.
|
| Removal |
Main Relay, Pre Charge Relay, Pre Charge Resistor, Battery
Current Sensor, High Voltage Battery Heater Relay and the High Voltage
Battery Heater Fuse are integrated in the Power Relay Assembly (PRA). So
Refer to the removal procedure of Power Relay Assembly (PRA).
|
| Installation |
Main Relay, Pre Charge Relay, Pre Charge Resistor, Battery
Current Sensor, High Voltage Battery Heater Relay and the High Voltage
Battery Heater Fuse are integrated in the Power Relay Assembly (PRA). So
Refer to the installation procedure of Power Relay Assembly (PRA).
|
Battery Current Sensor Schematic Diagrams
Systerm Circuit Diagram
With High Voltage Battery Heater System
Without High Voltage Battery Heater System
Circuit Diagram
Without High Voltage Battery Heater System
With High Voltage Bat ...
Safety Plug Description and Operation
Description
Safety Plug is installed on the bottom of the rear seat. High voltage circuit can be shut off by removing the safety plug.
...
Other information:
Kia Soul EV (PS EV) 2015-2020 Service Manual: Special Service Tools
Special Service Tools Tool Name / NumberIllustrationDescriptionHog ring clip installer09880-4F000Used to install hog ring clip Personal Protective Equipment NameIllustrationDescriptionInsulation glovesUsed when inspecting or working on the high voltage components[Insulation performance : ...
Kia Soul EV (PS EV) 2015-2020 Service Manual: Troubleshooting
TPMS Inspection method Inspection Find the inspection number by referring to the table above. The following content is irrelevant of the inspection procedure. 1. Warning lamp types • Keeps on without blinking : Low pressure tire warning lamp • ...
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