Kia Soul EV: EV Battery System / Special Service Tools

Kia Soul EV (PS EV) 2015-2020 Service Manual / EV Battery System / Special Service Tools

Special Service Tools
Tool Name / Number
Illustration
Description
High Voltage Power Extension Cable
0K918-E4100

Used for measuring the high voltage battery system
High Voltage Battery Check Extension Cable (21pin)
0K375-E4100

Used for measuring the high voltage battery system
High Voltage Battery Check Extension Cable (8pin)
0K375-E4200

Used for measuring the high voltage battery system
Insulated Tool Set
0K375-4U000

Used for measuring or work to high voltage parts
-22EA components (Include case)
HV Battery Assembly Lifting Fixture
0K375-E4300

Removing and installing battery pack assembly

   

No.
Tool Name
Tool Number
1
Insulated Flat Head Screwdriver-6"
0K375-4U100
2
Insulated Phillips Screwdriver-6"
0K375-4U110
3
Insulated Flat Head Screwdriver-4"
0K375-4U120
4
Insulated Phillips Screwdriver-4"
0K375-4U130
5
Insulated Spanner-8mm
0K375-4U140
6
Insulated Spanner-10mm
0K375-4U150
7
Insulated Spanner-12mm
0K375-4U160
8
Insulated Spanner-12mm
0K375-4U170
9
Insulated Spanner-17mm
0K375-4U180
10
Insulated Ratchet Wrench-3/8"
0K375-4U190
11
Insulated Ratchet Wrench-3/8"
0K375-4U200
12
Insulated Socket Extension Bar-3/8"
0K375-4U210
13
Insulated Socket-8mm
0K375-4U220
14
Insulated Socket-10mm
0K375-4U230
15
Insulated Socket-12mm
0K375-4U240
16
Insulated Socket-14mm
0K375-4U250
17
Insulated Socket-17mm
0K375-4U260
18
Insulated Socket-19mm
0K375-4U270
19
Insulated Nippers-6"
0K375-4U280
20
Insulated Pliers-8"
0K375-4U290
21
Insulated Cutter
0K375-4U300
22
Insulated Tool Box
0K375-4U310

Personal Protective Equipment
Name
Illustration
Description
Insulation gloves

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the following cases :
• When removing, installing or inspecting the high voltage battery terminals or wiring where spark may happen.
• When working on high voltage battery pack assembly.
Face shield

Insulation mat

Any removed high voltage components are placed on the insulation mat to prevent safety accidents.
Insulation sheet

Insulation sheet is used to cover high voltage components to protect people not wearing personal protective equipment from safety accidents.
Warning tape

Used to inform danger above this line.

Commercial Tool
Tool Name
Illustration
Description
Battery lift table

Removing and installing battery pack assembly


pack weight: 277 kg
pack size: 1647mm x 996mm x 261mm
Multi tester

Measuring resistance, voltage, and resistance
Insulation resistance tester(Multi tester)

Measuring insulation resistance, voltage, and resistance
Crane jack

Removing and installing battery pack assembly


pack weight: 277 kg
pack size: 1647mm x 996mm x 261mm

System Diagram
System Diagram     OBC: ON-Board Charger QRA: Quick Charge Relay Assembly PRA: Power Relay Assembly EWP: Electronic Water Pump EPCU: Electronic Power Control Unit [LDC ...

Troubleshooting
Basic Troubleshooting Basic Inspection Procedure Measuring Condition of Electronic Parts'' Resistance The measured resistance at high temperature after vehicle running may be high or low. So al ...

Other information:

Kia Soul EV (PS EV) 2015-2020 Service Manual: Battery Management System (BMS) ECU Repair procedures


Inspection C-CAN Terminating Resistance Inspection (Multi Purpose Check Connector) 1. Turn the ignition OFF. 2. Measure the resistance between pins No. 20 and No. 17 of multi purpose check connector (20 pins). Measure the resistance between pins No. 3 and No. 11 of DLC (16 pins). Spec ...

Kia Soul EV (PS EV) 2015-2020 Service Manual: General Information


General Troubleshooting Information Before Troubleshooting 1. Check applicable fuses in the appropriate fuse/relay box. 2. Using KIA approved battery tester, check the battery condition. Check the battery for damage and clean / tight connections. (Refer to Engine Electrical System - "Batte ...

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