Kia Soul EV: High Voltage Battery System / Case Repair procedures

Kia Soul EV (PS EV) 2015-2020 Service Manual / EV Battery System / High Voltage Battery System / Case Repair procedures

Removal
   
Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
Be sure to shut off the high voltage before doing any work related with the high voltage system(Refer to "High Voltage Shut-off Procedure"). Failure to follow the safety instructions may result in serious electrical injuries.
[Upper Case]
1.
Remove the high voltage battery pack assembly.
(Refer to High Voltage Battery System - "High Voltage Battery Pack Assembly")
2.
Loosen the safety plug cable assembly bracket mounting bolt (A).

Safety plug cable assembly bracket mounting bolt : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

3.
After loosening the mounting bolt, remove the battery pack upper case (A).

High voltage battery pack upper case mounting bolt/nut : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

[Lower Case]
1.
Disassemble the high voltage battery system assembly.
(Refer to High Voltage Battery System - Repair procedrues - "Disassembly")

Installation
   
Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
Be sure to shut off the high voltage before doing any work related with the high voltage system(Refer to "High Voltage Shut-off Procedure"). Failure to follow the safety instructions may result in serious electrical injuries.
1.
Install the case in the reverse order of removal.
Quick-Charger Relay Assembly (QRA) Repair procedures
Removal     QRA is integrated into the high voltage joint box and so each part cannot be replaced separately. Refer to removal procedure of high voltage joint box. Ins ...

High Voltage Battery Control System
...

Other information:

Kia Soul EV (PS EV) 2015-2020 Service Manual: Front Impact Sensor (FIS) Repair procedures


Removal     • Removal of the airbag must be performed according to the precautions / procedures described previously. • Before disconnecting the front impact sensor connector, disconnect the front airbag connector(s). • Do not turn the ig ...

Kia Soul EV (PS EV) 2015-2020 Service Manual: Rear Door Window Glass Repair procedures


Replacement 1. Remove the rear door trim. (Refer to Rear Door - "Rear Door Trim") 2. Remove the rear door belt inside weatherstrip (A). 3. Hold down the power window glass switch to pull down the rear door window glass to the maximum level. 4. After loosening the mounting screws, r ...

Copyright © www.ksoulev.com 2020-2023