Kia Soul EV: Rear Door / Rear Door Module Repair procedures

Kia Soul EV (PS EV) 2015-2020 Service Manual / Body (Interior and Exterior) / Rear Door / Rear Door Module Repair procedures

Replacement
1.
Remove the rear door window glass.
(Refer to Rear Door - "Rear Door Window Glass")
2.
Remove the rear door outside handle.
(Refer to Rear Door - "Rear Door Outside Handle")
3.
After loosening the mounting bolt and nuts, remove the rear door channel (A).

Tightening torque :
Bolt : 6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)
Nut : 3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

4.
Disconnect the rear door main connector (A).

5.
Loosen the rear door outside handle base mounting bolt (A).

6.
Loosen the rear door latch (A) mounting screws.
7.
After loosening the mounting bolts, remove the rear door module (B).

Tightening torque :
Bolt : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)
Screw : 7.8 ~ 10.8 N.m (0.8 ~ 1.1 kgf.m, 5.8 ~ 8.0 lb-ft)

8.
Remove the rear door main connector mounting clips (A).

9.
Remove the rear door module wiring harness mounting clips (A).

10.
Disconnect the rear door latch connector (A) and then remove the mounting clip (B).

11.
Disconnect the connectors and rear door module wiring harness (A).

12.
Remove the rear door latch assembly.
(Refer to Rear Door - "Rear Door Latch")
13.
Remove the rear speaker.
(Refer to Body Electrical System - "Speakers")
14.
Remove the rear power window motor.
(Refer to Body Electrical System - "Power Window Motor")
15.
Install in the reverse order of removal.
   
Apply sufficient grease on all rolling friction parts and springs.
Make sure that connectors are connected properly and each rod is connected securely.
Make sure that the door locks/unlocks and opens/closes properly.
Rear Door Module Components and Components Location
Component Location 1. Rear door module ...

Rear Door Outside Handle Components and Components Location
Component Location 1. Rear door outside handle ...

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Inspection     • Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries • Be sur ...

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