Kia Soul EV: Chassis / Brake Pedal Repair procedures

Kia Soul EV (PS EV) 2015-2020 Service Manual / Maintenance / Chassis / Brake Pedal Repair procedures

Inspection

Check that the brake pedal operates smoothly.

Brake Pedal Height and Stop Lamp Switch clearance Adjustment

1.	Disconnect the stop lamp switch connector (A).

Adjust the brake pedal height (A) as illustration below.

Pedal height (A): 174.2 mm (6.86 in)

Full stroke (C): 108 mm (4.25 in)

Adjust the stop lamp switch clearance (B).

Stop lamp clearance (B):

1.0 ~ 2.0 mm (0.04 ~ 0.08 in)

4.	Connect the stop lamp switch connector

Brake Lines, Hoses and Connections Repair procedures

Inspection Visually check for proper installation, chafing, cracks, deterioration and any leakage Replace any deteriorated or damaged parts immediately. ...

Disc Brakes and Pads Repair procedures

Inspection Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. Front Brake Front Brake Disc Thickness Check 1. Check the brake pads for wear and fad ...

Other information:

Kia Soul EV (PS EV) 2015-2020 Service Manual: Special Service Tools

Special Service Tools Tool Name / NumberIllustrationDescriptionHog ring clip installer09880-4F000Used to install hog ring clip Personal Protective Equipment NameIllustrationDescriptionInsulation glovesUsed when inspecting or working on the high voltage components[Insulation performance : ...

Kia Soul EV (PS EV) 2015-2020 Service Manual: A/C Pressure Transducer Repair procedures

Inspection 1. Measure the pressure of high pressure line by measuring voltage output between terminals No. 1 and No. 2. 2. Inspect the voltage value whether it is within the specified range. Voltage = 0.00878835 * Pressure + 0.5[PSIA] 3. If the measured voltage value is not within t ...