Kia Soul EV: AHB(Active Hydraulic Boost) System / Brake Line Repair procedures

Kia Soul EV (PS EV) 2015-2020 Service Manual / Brake System / AHB(Active Hydraulic Boost) System / Brake Line Repair procedures

Removal
1.
Disconnect the brake fiuid level switch connector, and remove the reservoir cap.
2.
Remove the brake fluid from the master cylinder reservior with a syringe.
   
Do not spill brake fluid on the vehicle as it may damage the paint. If brake fluid comes in contact with the paint, wash off immediately with water.
3.
Remove the wheel & tire.

Tightening torque :
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

4.
Remove the brake hose mounting bracket bolt (A).

5.
Disconnect the brake tube by loosening the tube flare nut (B).

Tightening torque:
12.7 ~ 16.7 N.m (1.3 ~ 1.7 kgf.m, 9.4 ~ 12.3 lb-ft)

Front

Rear

6.
Remove the brake hose clip (A).
7.
Disconnect the brake hose from the brake caliper by loosening the bolt (A).

Tightening torque:
24.5 ~ 29.4 N.m (2.5 ~ 3.0 kgf.m, 18.1 ~ 21.7 lb-ft)

Front

Rear

Inspection
1.
Check the brake tubes for cracks, crimps and corrosion.
2.
Check the brake hoses for cracks, damage and fluid leakage.
3.
Check the brake tube flare nuts for damage and fluid leakage.
4.
Check brake hose mounting bracket for crack or deformation.
Installation
1.
Install in the reverse order of removal.
   
Use a new washer (A) whenever installing.

2.
After installation, bleed the brake system.
(Refer to Brake system bleeding)
3.
Check for brake fluid leaks.
Brake Line Components and Components Location
Components ...

Brake Pedal Components and Components Location
Components 1. Brake pedal stroke sensor2. Stop lamp switch3. Brake pedal ...

Other information:

Kia Soul EV (PS EV) 2015-2020 Service Manual: General Safety Information and Caution


Precautions General Precautions Please read the following precautions carefully before performing the airbag system service. Carefully observe the instructions described in this manual as misuse of airbags may result in accidental deployment of airbags, damage or injuries. • Exc ...

Kia Soul EV (PS EV) 2015-2020 Service Manual: Special Service Tools


Special Service Tools Tool Name / NumberIllustrationDescriptionDeployment tool0957A-34100AUsed for deploying airbagDeployment adapter0957A-3F100Used with the deployment tool (0957A-34100A) to deploy SABDeployment adapter0957A-3Q100Used with the deployment tool (0957A-34100A) to deploy DAB, PAB, ...

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