Kia Soul EV: Brake System / Special Service Tools

Kia Soul EV (PS EV) 2015-2020 Service Manual / Brake System / Special Service Tools

Special Service Tools
Tool Name / Number
Illustration
Description
09581-11000
Piston expander

Used when spreading the front and rear disc brake piston.
09580-3D100
Air bleeding tool

Used when bleeding the air in the brake system.
0K585-E8100
Brake air bleeding adapter

Used when bleeding the air in the brake system.
09580 - 0U000
Rear brake piston
adjuster

Used to spread the rear disc brake piston.

Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to protect people not wearing the personal protective equipment from safety accidents.

Specifications
Specifications ItemSpecificationFront disc brakeTypeVentilated discDisc O.D.O 300 mm (11.81 in)Disc thickness28 mm (1.10 in)Caliper pistonSingleCylinder I.D.O 60.6 mm (2.36 in)Rear disc brakeType ...

Troubleshooting
Troubleshooting SymptomPossible CauseRemedyLower pedal or spongy pedal1. Integrated Brake Actuation Unit (Air in system)Bleed air2. AHB system (Fluid leaks)Replace3. Piston seals in IBAU (Worn or ...

Other information:

Kia Soul EV (PS EV) 2015-2020 Service Manual: Hood Latch Repair procedures


Replacement 1. Remove the charge door handle (A). 2. Loosen the front bumper upper cover mounting bolts and clips. 3. Gently lift the bumper upper cover. 4. Loosen the screw (B), and then remove the front bumper upper cover (A). 5. Loosen the bolts, and then remove the hood latch ...

Kia Soul EV (PS EV) 2015-2020 Service Manual: Rear Door Latch Repair procedures


Replacement 1. Remove the rear door module. (Refer to Rear Door - "Rear Door Module") 2. Remove the rear door outside handle base (A) by pushing in the lock pins located in the back. 3. Remove the rear door outside handle cable (A). 4. Disconnect the rear door latch connector (A). ...

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