Kia Soul EV: Brake System / Special Service Tools

Kia Soul EV (PS EV) 2015-2020 Service Manual / Brake System / Special Service Tools

Special Service Tools

Tool Name / Number	Illustration	Description
09581-11000 Piston expander		Used when spreading the front and rear disc brake piston.
09580-3D100 Air bleeding tool		Used when bleeding the air in the brake system.
0K585-E8100 Brake air bleeding adapter		Used when bleeding the air in the brake system.
09580 - 0U000 Rear brake piston adjuster		Used to spread the rear disc brake piston.

Personal Protective Equipment

Name	Illustration	Description
Insulation glove		Used when inspecting or working on the high voltage components [Insulation performance : 1000V / 300A or above]
Insulation shoes		Used when inspecting or working on the high voltage components
Insulation clothes
Insulation helmet
Safety glasses		Used in the case below • During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen. • During working on the high voltage battery pack assembly.
Face shield
Insulation mat		Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet		Covering the high voltage components with insulation sheet to protect people not wearing the personal protective equipment from safety accidents.

Specifications

Specifications ItemSpecificationFront disc brakeTypeVentilated discDisc O.D.O 300 mm (11.81 in)Disc thickness28 mm (1.10 in)Caliper pistonSingleCylinder I.D.O 60.6 mm (2.36 in)Rear disc brakeType ...

Troubleshooting

Troubleshooting SymptomPossible CauseRemedyLower pedal or spongy pedal1. Integrated Brake Actuation Unit (Air in system)Bleed air2. AHB system (Fluid leaks)Replace3. Piston seals in IBAU (Worn or ...

Other information:

Kia Soul EV (PS EV) 2015-2020 Service Manual: Repair procedures

Inspection Check the functions of the ECM in the following procedures: 1. Turn the ignition key to the "ON" position. 2. Cover the forward facing sensor. 3. Flash a light onto the rearward looking sensor. 4. The ECM should be darkened immediately on detecting light from the rearward ...

Kia Soul EV (PS EV) 2015-2020 Service Manual: Case Repair procedures

Removal • Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries. • Be sure ...