Kia Soul EV: Body (Interior and Exterior) / Special Service Tools

Kia Soul EV (PS EV) 2015-2020 Service Manual / Body (Interior and Exterior) / Special Service Tools

Special Service Tools

Tool Name / Number	Illustration	Description
Hog ring clip installer 09880-4F000		Used to install hog ring clip

Personal Protective Equipment

Name	Illustration	Description
Insulation gloves		Used when inspecting or working on the high voltage components [Insulation performance : 1000V / 300A or above]
Insulation shoes		Used when inspecting or working on the high voltage components
Insulation clothes
Insulation helmet
Safety glasses		Used in the following cases : • When removing & installing or inspecting the high voltage battery terminals or wiring where spark may happen. • When working on the high voltage battery pack assembly.
Face shield
Insulation mat		Removed high voltage components are placed on the insulation mat to prevent safety accidents.
Insulation sheet		High voltage components are covered with insulation sheet to protect people not wearing personal protective equipment from safety accidents.

Specifications

Specifications ItemsSpecificationHoodTypeRear hinged, gas lifter typeFront DoorStructureFront hinged, frame door StructureRegulator systemWire drum typeLocking systemPin-fork systemRear DoorConst ...

Troubleshooting

Troubleshooting SymptomPossible CauseRemedy (Refer to page)Water leaks from panorama sunroofDeteriorated roof lid weatherstripReplaceExcessive roof lid-to-body clearance and improperly fitted wea ...

Other information:

Kia Soul EV (PS EV) 2015-2020 Service Manual: Runaway Arresting Device (RAD) Description and Operation

Description RAD is installed on each battery module. If the high voltage battery is swollen by cell overcharge, RAD cuts the ground of the main relay and the pre-charge relay. If the cell is overcharged, the switch turns OFF and the vehicle cannot be driven. RAD RAD on 10 cells RAD on ...

Kia Soul EV (PS EV) 2015-2020 Service Manual: ON-Board Charger (OBC) Repair procedures

Removal • Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries. • Be sure ...