Kia Soul EV: Front Suspension System / Front Stabilizer Bar Repair procedures

Kia Soul EV (PS EV) 2015-2020 Service Manual / Suspension System / Front Suspension System / Front Stabilizer Bar Repair procedures

Replacement
1.
Loosen the wheel nuts slightly.
Raise the vehicle, and make sure it is securely supported.
2.
Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion of the steering gear box.

Tightening torque:
32.4 ~ 37.3N.m (3.3 ~ 3.8kgf.m, 23.9 ~ 27.5lb-ft)

   
Insert to the shaft in order that the center of the bolt and the marking (A) is in a straight line.
3.
Remove the front wheel and tire (A) from front hub.

Tightening torque:
88.2 ~ 107.8N.m (9.0 ~ 11.0kgf.m, 65.0 ~ 79.5lb-ft)

   
Be careful not to damage to the hub bolts when removing the front wheel and tire (A).
4.
Remove the stabilizer link (A) loosening the nut.

Tightening torque:
98.1 ~ 117.7N.m(10.0 ~ 12.0kgf.m, 72.3~86.8lb-ft)

5.
Remove the tie rod end ball joint (C) from the knuckle by using the SST (09568-34000).
(1)
Remove the split pin (A).
(2)
Remove the castle nut (B).
(3)
Use the SST (09568-34000).

Tightening torque:
23.5 ~ 33.3N.m (2.4 ~ 3.4kgf.m, 19.4 ~ 24.6lb-ft)

   
When using SST, be sure not to damage the dust cover of lower arm ball joint.
Keep SST tied to the car because there is a risk of injury by dropping the SST during removing the lower arm ball joint.
The peripheral parts may be damaged when removing the lower arm ball joint with a general tool such as lever, so be sure to use SST.
6.
Loosen the bolt & nut and then remove the lower arm (A).

Tightening torque:
58.9 ~ 70.6 N.m (6.0 ~ 7.2 kgf.m, 43.4 ~ 52.1 lb-ft)

7.
Loosen the bolt and then separate the roll rod stopper (A).

Tightening torque:
107.9 ~127.5N.m(11.0 ~ 13.0kgf.m, 79.6 ~ 94.0lb-ft)

8.
Install the jack and then remove the bolt and nut.

Tightening torque
Sub frame mounting bolts & nuts :
156.9 ~ 176.5N.m(16.0 ~ 18.0kgf.m, 115.7 ~ 130.2lb-ft)

9.
Remove the stabilizer (A) from the front sub frame by loosening the mounting bolts & nuts.

Tightening torque:
44.1 ~ 53.9N.m(4.5 ~ 5.5kgf.m, 32.5 ~ 39.8lb-ft)

10.
Install in the reverse order of removal.
11.
Check the wheel Alignment.
(Refer to Tires/Wheels - "Alignment")
Inspection
1.
Check the bushing for wear and deterioration.
2.
Check the front stabilizer bar for deformation.
Front Lower Arm Repair procedures
Replacement 1. Loosen the wheel nuts slightly. Raise the vehicle, and make sure it is securely supported. 2. Remove the front wheel and tire (A) from front hub. Tightening torque: 88.3 ~ ...

Front Stabilizer Link Repair procedures
Replacement 1. Loosen the wheel nuts slightly. Raise the vehicle, and make sure it is securely supported. 2. Remove the front wheel and tire (A) from front hub. Tightening torque : 88.3 ...

Other information:

Kia Soul EV (PS EV) 2015-2020 Service Manual: Specifications


Specifications AVN Head Unit ItemSpecificationPower supplyDC 14.4V Negative groundDark current(Head unit only)USAACC OFF & ADM OFF and then after 96 hours : Max. 0.5mAACC OFF & ADM OFF and then before 96 hours (average) : Max. 10mAAfter ACC OFF & ADM OFF, Within 20 seconds (average ...

Kia Soul EV (PS EV) 2015-2020 Service Manual: Components and Components Location


Components Location High Voltage Battery System Assembly 1. BMS ECU2. Main Relay 3. Pre Charge Relay4. Pre Charge Resistor5. Battery Current Sensor6. Safety Plug7. Main Fuse8. Battery Temperature Sensor9. Runaway Arresting Device (RAD)10. High Voltage Battery Heater (With heater system)11. ...

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